TOHO METAL INDUSTRIES.CO.,LTD

 TD-435 R6
High Speed Model
TD-435 R6
Jacket Production Process

 This Body maker line produces R6(UM-3) type dry battery metal jackets. Its maximum speed capacity is 800 pcs./min. The bearing system is applied to this High-speed body maker for driving parts unlike other machines,which use oil supply system. Therefore,rotation of driving parts is smooth and the level of vibration is extremely low. Besides,strokes are short and weight of machine parts is much lighter than those of other body makers. Moreover,the adjustments of timing for each stage such as suction,bumping and forming stage is very easy because dial-adjusting system is also applied to this body maker.

  Firstly,place the blanks punched by the Automatic press machine into the Blank stacker of this Body maker(TD-435). Secondly,blanks are automatically fed to the Bumping stage one by one where the both sides of blanks are slightly bent as previous process,so that the blanks can be formed in cylindrical shapes correctly. Thirdly,blanks are fed to the Forming stage where the Cylinder forms bumped blanks perfect round shapes. Fourthly,formed metal jackets are fed to the Magnetic belt conveyer(TD-535),which delivers formed metal jackets by the Transfer turret to the Rotary flanger(TD-635) where one side of dry battery metal jackets are curled. Finally,completed metal jackets come out of this Rotary flanger.

  Entire this Body maker line is operated either automatically or manually on the System line control panel. All types of mechanical troubles will be detected immediately by the sensors and will stop operation automatically.

 This Body maker line is designed for easy adjustment and easy maintenance.

Specifications
  Body Maker & Belt Conveyer
TD-435+TD-535
Rotary Flanger
TD-635
Total
TD-435 Line
Production Capacity 700-800 cans/min - 700-800 cans/min
Horse Power Required 5.0 KVA - 5.0 KVA
Air Required 350 l/min

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350 l/min
Pressure Required 0.6 Mpa - 0.6 Mpa
Height Overall 1420 mm 1200 mm 1420 mm
Floor Space Overall 1680 mm x 650mm 950 mm x 950 mm 2630 mm x 950 mm
Measurement 1.55 M3 1.08 M3 3.55 M3
Net Weight 1100 kg 960 kg 2060 kg

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